Pressure vessel fabrication is the process of engineering and building closed containers designed to hold liquids or gases at pressures significantly different from ambient conditions, subject to strict code requirements for material selection, welding, inspection, and testing. According to the ASME Boiler and Pressure Vessel Code (BPVC), manufacturers must follow defined standards to earn and …
Continue reading “Ensuring Quality in Pressure Vessel Fabrication: A Step-by-Step QA Process”
When evaluating custom pressure vessels versus standard pressure vessels, the right choice depends on more than price or availability. It comes down to your operating conditions, compliance requirements, and the level of risk your operation can absorb. According to the National Board of Boiler and Pressure Vessel Inspectors, improper vessel design or non-code-compliant fabrication is …
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Clad vs alloy in pressure vessel construction comes down to this: clad plate bonds a thin corrosion-resistant alloy layer (such as 316 stainless or Alloy 625) to a carbon steel backer. In contrast, solid alloy builds the entire vessel wall from a single high-performance material. According to NACE MR0175/ISO 15156, the industry standard for material …
Continue reading “Clad vs Solid Alloy: Cost-Benefit Analysis in Vessel Construction”
The energy transition is real, and the pressure behind it is building fast. Renewable energy fabrication at this level is not standard fabrication work. Hydrogen and carbon capture systems demand a level of engineering precision, material knowledge, and code expertise that not every fabricator can deliver. If you are planning a hydrogen production system, a …
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When you’re sourcing pressure vessels or boilers for an industrial project, ASME Code Stamps aren’t just a formality; they’re your assurance of safety, regulatory compliance, and build quality. Knowing the difference between the U, R, and S stamps helps you make smarter decisions and avoid costly mistakes. Since 1910, Boardman LLC has helped projects like …
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A pressure vessel does not “sort of” fail. It does not give you the courtesy of a gradual breakdown like a worn belt or a tired motor. When a pressure vessel failure happens, it can be sudden, violent, and unforgiving, turning a controlled industrial process into a split-second emergency. The most chilling part is that …
Continue reading “Why is Pressure Vessel Failure the Catastrophic Risk No Facility Can Afford to Ignore?”
When a refinery schedules major downtime, it becomes mission-critical to execute swiftly and accurately. A well-executed turnaround maintenance effort can restore performance, extend equipment life, and prevent costly unplanned shutdowns. But when welding and fabrication options aren’t aligned with the refinery’s exact needs, delays and budget overruns become very real risks. In this environment, understanding …
Continue reading “Welding and Fabrication Needs You Can’t Ignore in Turnaround Maintenance for Refineries”
In high-stakes industrial environments, a cracked weld, a ruptured vessel nozzle, or a damaged conveyor frame is never “just a repair.” It is lost throughput, missed contracts, and cascading safety and compliance risks. And the meter runs fast! Independent surveys peg unplanned downtime at around $125,000 per hour on average across industrial operations, but that …
Continue reading “Emergency Metal Services and Why Certain Industries Can’t Afford a Single Hour of Downtime”
Chemical and petrochemical plants fuel the global economy, supplying materials for construction, energy, healthcare, and consumer goods. But operating these facilities is challenging—equipment runs under high pressure, harsh conditions, and strict regulations. Unplanned breakdowns are costly and pose serious risks to people, the environment, and production. This is why turnaround maintenance has become a cornerstone …
Continue reading “Why Is Turnaround Maintenance a Strategic Asset for Chemical and Petrochemical Plants?”